4 Thermoplastics & Vacuum Forming

Thermoplastic: refers to the quality of a fiber whose molecular structure breaks down and becomes fluid at a certain temperature, making it possible to reshape the fabric by pleating, moulding or crushing. The fabric is ‘fixed’ on cooling and cannot be altered unless heated to a temperature greater than the one at which it was reshaped.

 Vacuum Forming: is a simplified version of thermoforming, whereby a sheet of plastic is heated to a forming temperature, stretched onto or into a single-surface mould, and held against the mould by applying a vacuum between the mould surface and the sheet.

 

MATERIALS:

Thermoplastic:

  • 100% Polyester fabric
  • Aluminium foil
  • Rubber bands
  • Moulding objects or templates which can withstand heat (e.g. marbles, laser cut shapes, yupo paper for making origami like patterned folds)
  • A pot for boiling

 

 

  Vacuum Forming:

  • Thermoplastic sheet (e.g. PVC)
  • Scissors that cut plastic
  • Objects for moulding; solid objects preferred to have some holes in them, helps with vacuum suction
  • Vacuum forming machine

boxes were formed using an old picture frame and the tube/tree stump looking object was formed from a toilet roll. There was also wire mesh at the bottom of the vacuum forming machine and it created a wavy scale like texture.

APPLICATIONS: Image result for thermoplastic organzaPicture of A folded expressing garment

can be used to make wearables, lampshades (interesting textures/pattern/folds cast when lit)

 

Vacuum Form Idea for Multitool

vacuum forming is very practical, can be used for packaging design

 

REFLECTION: Vacuum forming is quick and easy and we managed to make moulds for resin and latex to cure in which was very fun! Thermoplastic organza makes structural volumetric structures; its very interesting to physically stretch and touch the fabric after boiling and after all that, it still retains its shape.

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