Microscope Mount / Lens Adaptor (3D Printed)

Considerations and Justifications for Choice

As we detached the eyepiece and objective lens from the microscope to isolate x and y-axis control, the eyepiece and objective lens require a support structure for mounting onto the 3D printer frame.

Prototyping Process: Cycle of Test, Critique and Re-Design

V1

Designed a lens adaptor with a sharp-angled slot to insert the microscope lens

 

 

Version 1 of 3D Printed Lens Adaptor Prototype

V2

 

Version 2 of 3D Printed Lens Adaptor Prototype

 

Frontview of 3D Printed Version 2 Microscope Mount Prototype

 

Backview of 3D Printed Version 2 Microscope Mount Prototype

 

Identified Issues with Previous Prototype:

  • Holes drilled for screws were upside down.
  • The sharp-angled slot does not fit the lens.

Modifications Made:

  • Corrected orientation of holes drilled.
  • The specifications of the lens adaptor is widened.
  • Modifications to the edge of rail adaptor made the corner of the slot slightly rounded.
  • The depth of the rail adaptor decreased. 

V3

 

Version 3 of 3D Printed Lens Adaptor Prototype

Identified Issues with Previous Prototype:

  • The back of the lens adaptor could not fit with the protruding screw heads of the 3D printer frame.

Modifications Made:

  • Drilled two holes at the back of the lens adaptor to fit screw head of 3d printer frame.

V4

Version 4 of 3D Printed Lens Adaptor Prototype

Identified Issues with Previous Prototype:

  • One of the side block is not necessary.
  • The screw holes made for fixing the lens adaptor onto the 3D printer frame are too large for the adaptor to fix tightly on the frame.

Modifications Made:

  • Removed the side block on the right side of the adaptor.
  • Reduced the size of the holes so that the adaptor and lens can be fixed tightly by installing screws and screw nuts. 

V5

Version 5 of 3D Printed Lens Adaptor Prototype

 

Identified Issues with Previous Prototype:

  • The side block’s length is blocking the user from installing the screws.
  • There is a need to add a feature that signals the system when the lens adaptor moves to the end of the rail on the 3D printer frame.

Modifications Made:

  • The length of the side block is reduced.
  • A hole is drilled to install a long screw as a tool to press the button on the 3d printer frame to signal that the lens has moved to the end of the rail.

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